Inside Our Precision Manufacturing Bays
A transparent view of our 12,000-ton forging presses, continuous 5-axis CNC toolpaths, positive-pressure cleanrooms, and CMM inspection. Every custom wheel is engineered, machined, hand-finished, and verified under one controlled manufacturing roof.
Core Facility Machinery Specifications
Hydraulic Billet Forging Press
Closed-die forging creates uniform metallurgical grain flow with zero casting voids.
High-Speed Spindle Center Island
Synchronous multi-axis machining sculpting complex concavity & back-pocket weight relief.
Coordinate Measuring Machine
Precision ruby-probe dimensional audit guaranteeing runout tolerance ≤ 0.02 mm.
Dust-Free Thermoset Powder Curing
Cleanroom electrostatic powder coating cured in temperature-stabilized ovens.
Salt Spray Environmental Chamber
Copper-accelerated acetic acid salt spray testing verifying long-term anti-corrosion.
Sculpted from 12,000-Ton Solid Forged Billets
Watch our synchronous 5-axis machining centers carve complex 3D spoke geometry, mill aggressive back-pocket weight relief chambers, and cut deep concave profiles. Unlike cast wheels that rely on liquid pouring, every BOYAO wheel is carved from an aerospace-grade monolithic forging.
6 Production Bays · End-to-End Factory Tour
Explore the dedicated physical stations responsible for transforming raw 6061-T6 aluminum into verified custom forged wheels.
12,000-Ton Forged Blank Preparation
Closed-Die Hydraulic Compaction of Aerospace 6061-T6 Billets
All BOYAO wheels originate from prime aerospace-grade 6061-T6 aluminum ingots. Cylindrical billets are induction heated, precision hot-sheared, and subjected to 12,000 metric tons of hydraulic pressure inside heavy tool-steel dies. This aligns the crystalline grain structure along the outer rim flange, eliminating internal porosity and providing twice the tensile strength of cast aluminum.
- ›Continuous radial grain direction matching spoke load vectors
- ›Zero gas porosity or micro-shrinkage voids
- ›Ultrasonic immersion flaw detection on 100% of raw forgings
100% 6061-T6 Aerospace Forgings
Zero cast centers. Zero recycled alloy scrap. Every wheel is backed by verifiable material mill test certificates (MTC) with strict chemical composition audits.
Zeiss CMM & Dynamic Balancing
No random sampling. Every individual wheel undergoes automated ruby-probe CMM scanning and dynamic balancing (≤15g imbalance, ≤0.25mm runout) before packing.
4–6 Week Global Delivery Commitment
Standard 15–20 business days CNC turnaround for monoblock sets, with express DHL air freight or palletized ocean container delivery to worldwide ports.
Schedule a Live Video Audit or Facility Tour
We welcome performance tuning brands, wheel dealers, and project managers to audit our manufacturing floor in real-time. Connect via WhatsApp video call for a direct walkthrough of our 12,000-ton forging bay, 5-axis CNC islands, and CMM metrology station.