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UNRESTRICTED FORGING FREEDOM & HERITAGE RE-CREATION

Any Style Bespoke Engineering & Vintage Re-Creation

From a napkin sketch or a discontinued vintage classic to a fully stress-validated 6061-T6 custom forging. We eliminate catalog constraints to engineer 100% one-of-one forged wheels matching your precise mechanical and aesthetic vision.

COMMISSION SCOPE

1-of-1 Bespoke

Dedicated Single-Set Toolpath

CAD TURNAROUND

48 Hours

Rapid 3D Engineering Proofs

SIMULATION

100% FEA Modeled

Dynamic Stress & Fatigue Proven

VINTAGE PROGRAM

Modern Upsizing

15"/16" to 18"–20" Forged

THE 5-STEP BESPOKE JOURNEY

How Your 1-of-1 Wheel Comes to Life

Every bespoke wheel follows a rigorous aerospace engineering gateway. We combine industrial design sensitivity with high-performance FEA validation to bring your concept into physical reality.

PHASE 01 OF 05TIMEFRAME: Within 24 Hours

Concept Intake & Feasibility Study

设计灵感评估与可行性初审

You supply a hand-drawn sketch on a napkin, reference photographs of a rare build, or an image of a long-discontinued vintage wheel.

STAGE PROGRESSION
Turnaround:Within 24 Hours
Engineering Gateway:Mandatory Sign-Off
STAGE DELIVERABLES & VERIFICATIONS
Initial feasibility screening for hub diameter, PCD, and spoke envelope
Analysis of vehicle target specs (chassis model, ride height, brake package)
Selection of architectural construction (1-Piece Monoblock vs. 2-Piece Modular)
Transparent engineering quote and dedicated project engineer assignment
HERITAGE MODERNIZATION PROGRAM

Vintage Re-Engineering: Classic Soul, Modern Strength

Many legendary vehicles suffer from discontinued wheels or fragile factory cast alloys limited to 15" or 16" diameters. We recreate timeless heritage geometries in modern 18" to 20" forged configurations.

JDM LEGENDS

JDM Golden Era Icons Modernization

Nissan Skyline GT-R (R32/R33/R34) · Toyota Supra A80 · Mazda RX-7 FD3S · Honda NSX NA1

The Vintage Dilemma:

Original 1990s factory wheels were small 16" or 17" cast alloy designs with modest load limits that cannot clear modern 355mm–380mm Brembo 6-piston brake upgrades or accommodate sticky modern 275–315 section high-performance track tires.

The BOYAO Forged Solution:

We modernize iconic period-correct split-spoke and mesh designs into scaled 18" or 19" forged 6061-T6 monoblocks or 2-piece modulars. Retains authentic 1990s visual soul while dropping unsprung mass and clearing massive modern brake kits.

EUROPEAN CLASSICS

European Heritage & Air-Cooled Re-Creations

Porsche 911 (930/964/993) · BMW E30 M3 / E34 M5 · Mercedes-Benz 190E 2.5-16 Evo II · Lancia Delta Integrale

The Vintage Dilemma:

Vintage cast wheels from 30+ years ago suffer from structural metal fatigue, hairline porosity cracks, and severe tire sizing scarcity in old 15"/16" diameter categories.

The BOYAO Forged Solution:

Our engineering team reverse-engineers historic 5-spoke petals, basketweaves, and aero turbofans into high-strength 17", 18", or 19" forged modulars. Enables modern Michelin Pilot Sport 4S tire fitment while preserving museum-grade period-correct heritage.

LEGAL & INTELLECTUAL PROPERTY POLICY

Intellectual Property & Design Ethics Statement

BOYAO Wheels (Sichuan Boyao Auto Parts Co., Ltd.) strictly respects original engineering, international design registrations, and commercial trademarks. We do not manufacture counterfeit replicas or duplicate actively patented commercial trade dress designs.

Our bespoke 1-of-1 program is dedicated to: (1) client-commissioned 100% original artwork and CAD geometries, (2) modernization of unpatented, expired historical vintage designs for classic car restorations, and (3) proprietary OEM/ODM collections developed under exclusive contract.

FROM SKETCH TO 12,000-TON FORGING

Private-Label & Bespoke Atelier Facility

Whether creating a single show car set or a 100-wheel limited production run for an international automotive tuning brand, every wheel is produced under certified aerospace quality management systems.

4–6 WEEKS

Bespoke Turnaround Time

100% CMM

Coordinate Measured Accuracy

BOYAO Wheels Bespoke Production and Inspection Facility
START YOUR 1-OF-1 COMMISSION

Bring Your Wheel Vision to the Engineering Table

Have a sketch, an old photograph of a discontinued icon, or an ambitious CAD concept? Submit your reference files to begin Stage 1 with our lead wheel design engineers.