Custom Forged WheelsBuilt Around Your Requirements.
Every set is engineered from 6061-T6 aerospace aluminum on 12,000-ton forging presses. Exact vehicle fitment, 5-axis CNC machining, hand finishing, and direct worldwide delivery. We manufacture what you specify — no inventory compromises.
Behind the Wheels
Inside BOYAO Manufacturing
From precision machining to hand finishing, see where your custom wheels take shape.
Explore Our FactoryChoose How You Work With Us
Start with your vehicle,or your business need.
BOYAO supports individual custom projects, repeat dealer orders, and private-label programs. Each route asks for different engineering information.
Build a Wheel for My Vehicle
Send your vehicle year/make/model, brake package, target size, and visual direction. Our engineering team reviews caliper clearances, load ratings, and offsets before issuing a binding quote.
Submit Customer Projects & Wholesale
Use a repeatable factory route for project review, tiered B2B pricing, customer CAD blueprint sign-off, expedited queue allocation, and steady repeat client fulfillment.
Develop a Private-Label Program
Define proprietary spoke designs, private billet profiling, laser engraving, bespoke center caps, retail packaging, and commercial exclusivity before volume production commences.
Custom Wheel Development
What We Can Develop
Engineering, Testing & 6-Stage Forging Architecture
No off-the-shelf blanks. No casting compromises. Direct aerospace 6061-T6 metallurgy optimized for extreme horsepower, track-day thermals, and commercial payload ratings with zero trade intermediaries.
12,000-Ton Forged Billet
Aerospace Grade 6061-T6 Aluminum
Every wheel blank begins as virgin 6061-T6 aluminum subjected to high-tonnage hydraulic forging. This eliminates microscopic porosity, aligning metal grain flow radially along each spoke for supreme tensile yield strength.
Tensile Yield Strength
FEA Structural Stress Simulation
CAE Topology Optimization
Before cutting aluminum, each wheel design undergoes simulated dynamic cornering, curb strike, and radial fatigue scenarios. Topology optimization hollows out non-stress zones to minimize rotating unsprung inertia.
Load Cycles Simulated
5-Axis High-Precision CNC
Back-Pocketing Cavity Milling
Utilizing continuous 5-axis CNC machining centers, our cutters carve complex spoke geometry, lug pockets, and deep backside weight-relief pockets while maintaining structural rigidity around critical load points.
Machining Tolerance
Extreme Verification Protocols
JWL, VIA & TÜV Rigorous Testing
Physical destructive testing validates our CAD designs: 13-degree impact tests, dynamic radial fatigue, rotating bending fatigue, and 1,000-hour CASS salt spray corrosion resistance.
Radial Runout Inspected
High-Speed Precision Spoke Carving & Structural Back-Pocketing
6061-T6 Billet & Blank Stockpile
Every Boyao wheel begins as virgin aerospace-grade 6061-T6 aluminum forged under 12,000-ton hydraulic pressure. High-tonnage pre-compression eliminates internal micro-porosity and radially aligns the metal grain structure, ensuring ultimate structural integrity before machining.
Macro Details True Enthusiasts & Engineers Inspect
Cast replicas cut corners where you can't easily see. We engineer every millimetre of hidden surface area for extreme rigidity, minimum unsprung mass, and thermal dissipation.
Backside Weight-Relief Pocketing
Interior spoke and mounting pad cavities hollowed out to shed rotational unsprung weight by up to 25% while maintaining strict load ratings.
Precision Laser & CNC Spoke Engraving
Exact wheel load capacity, bolt pattern (PCD), center bore, and custom brand logo etched with micro-level precision directly into the 6061-T6 alloy.
Knurled Bead Seats & Dual Valve Recess
Machined anti-slip knurled bead seat grooves prevent high-torque tire slipping during hard launches, complemented by flush-machined valve ports.
Every custom wheel is checked on multi-axis coordinate measurement equipment for PCD runout (≤0.25mm) before finishing. B2B wholesale partners and distributors are welcome to schedule a live HD video tour of our CNC bays and blank stockpile.
Surface Engineering
Bespoke Surface Finishes Workshop
Every set is finished by hand in our dust-free facility. We support monochrome, brushed translucent, high-mirror polish, and bespoke two-tone disc and barrel contrasting finishes.
Hand-Brushed Metal
Individually hand-brushed radial or directional grain patterns coated with ultra-clear or smoked acrylic powder coat.
Brushed Grigio
Custom BatchBrushed Amber Bronze
Custom BatchBrushed Monaco Gold
Custom BatchSmoked Titanium Tint
Custom BatchGlobal Trade Expos & Verified Client Builds
We don't just manufacture wheels in isolation. From major international automotive expos to verified unboxings and track-tested vehicle installations across North America, Europe, Australia, and Asia, our direct factory accountability is globally documented.
International Automotive Trade Expo Showcase
Displaying Boyao 12,000-ton monoblock, 2-piece modular, and beadlock architectures directly to international performance tuning shops and wholesale distributors.
Direct B2B Buyer & Distributor Consultations
Reviewing 2D brake clearance blueprints, custom bolt patterns, and private-label OEM programs face-to-face with buyers from North America, Europe, Australia, and the Middle East.
Precision Aerospace Forged Wheel Wall
Showcasing our full spectrum of hand-brushed, candy-tinted, and high-luster polished finishes along with 6061-T6 structural cutaways.
Worldwide Wholesale Contracting
Sealing contract agreements with commercial distributors and racing teams for custom container and palletized air-freight fulfillment.
Start Your Forged Project
Begin your custom wheel journey with our interactive Fitment Passport. Define your vehicle specifications, explore bespoke designs and premium finishes, and receive a personalized fitment review with 2D CAD brake clearance verification within 24 hours.